Large coconut pulp production line

Coconut pulp production line

(1) Production of coconut pulp

1. Shell the coconut and break the flesh

The coconut should choose the newly mature coconut fruit, wash the sediment and debris attached to the skin of the coconut shell with tap water, manually cut off the coconut shell with a knife, dig out the coconut meat with the coconut meat planer, add enough treatment water in line with the beverage production, and send it to the Grinding Machine for crushing. Special attention is paid to add the water should be enough at a time, the amount should not be too little, so as not to affect the raw material'extraction rate, generally controlled in 50-70% of the batching water. Broken into a loose state when the juice is the best, this is coarse grinding. After filtration by centrifugal filter, the colloid is ground, so that the eggs in the tissue are fully precipitated, so as to improve the utilization rate of raw materials. After coarse and fine grinding, 90% more than of the solid substance can pass through 150 mesh.

2. charge mixture

The emulsifier and the stabilizer were added with water and stirred for 4-Smin at 65-75 0C, 2800 r/min to give a stable emulsifier solution and stabilizer solution. Put the coconut water with the slurry concentration and the appropriate amount of sugar, emulsifier and stabilizer into the unembroidered steel mixing tank with the mixer for mixing.

3. Homogeneity

The purpose of homogenization is to further break the particles of different particle size and density in the coconut water and make it uniform, increase the affinity of the coconut water, appropriately increase the erection of the product, inhibit the phenomenon of layering and precipitation, so that the coconut water remains stable. Pressure and temperature is extremely important parameters of homogenization effect, homogenization mostly adopts high pressure homogenizer, mainly rely on huge pressure difference, make the fat particles by shear, high speed and broken, become more tiny fat particles, increased the surface area of the fat ball, thus increasing the egg quality on the surface of the fat ball adsorption, increase the proportion of the fat ball, buoyancy, and make the solid particle distribution narrow increased the emulsification effect.

4. Deaerate

In this process, the degassing occurs after the homogenization. This is one of its different from the conventional plant egg self-drinking process, the main purpose is to remove the air mixed in the homogenization.

5. Cananning and sterilization

For the products packaged in three cans: Pump the homogenized and deglated coconut juice to the quantitative canning machine, pump the coconut juice into the three cans, and send the conveyor belt to the capping press to seal the bottle mouth. The coconut water is then sent into a sterilization pot for pressurized high temperature sterilization.

(2) Production equipment

1. Transmission equipment

Transmission equipment is a belt conveyor, divided into three types. Climbing belt conveyor, horizontal conveyor and spiral conveyor. The climbing conveyor delivers the coconut to the hopper; the horizontal conveyor transmits the coconut to the assembly line. The spiral conveyor delivers the crushed coconut spiral to the next process.

1. cleaning equipment

Roller type Cleaning Machine, coconut meat through the assembly line into the drum type cleaning machine rolling cleaning.

2. breaking plant

The grinder, the coconut meat is ground through the grinder to reach the desired particle size.

3. Pickup equipment

The press, the crushed coconut meat to the press frame for crushing processing.

4. Consistent equipment

Uniogeneous mixing tank, extract good coconut milk into the mixing tank to achieve uniform effect.

5. Concentrating equipment

Evaporator, the coconut milk enters the evaporator through the pipeline, control the evaporation temperature to achieve the target evaporation effect.

6. Disinfection equipment

In the sterilization kettle, the concentrated coconut milk for the final disinfection

7. Canned equipment

The canning machine, the disinfected coconut milk into the packaging bucket, sent to the cold storage for storage.

8. Advantages of production equipment

All the equipment requirements can be customized according to the actual needs of customers, and the whole set of equipment can be adjusted.

(3)Overview of the production process