Automatic industrial soap production line

Industrial soap production line

The equipment required will include

1. Mixing equipment: used to stir various raw materials evenly.

2. Grinding equipment: used to grind raw materials into fine particles to improve the smoothness and gloss of soap liquid.

3. Filter equipment: used to remove impurities and particles from the soap liquid.

4. Packaging equipment: used for packaging the finished soap.

5. Other auxiliary equipment: such as pumps, pipes, etc., used to transport paint from one place to another. It should be noted that the number and type of equipment required for different sizes. It is recommended to select the appropriate equipment according to the actual situation

Our products

1. Our products contain a complete set of equipment needed for industrial soap making.

2. Reactor kettle: the raw materials needed for production can be put into the chemical reaction, opening the first step of the production process.

3. Mixing tank: mix the raw materials and mix well.

4. Grinder: grind the raw materials and grind the raw materials into fine particles to improve the smoothness and gloss of soap liquid. Ensure the production quality of the soap.

5. Filter: the soap liquid is filtered through the filter through different types of filter screen to remove impurities in the soap liquid.

6. Packaging equipment: after the soap is cooled and cut, it is transmitted by the conveyor belt to the packaging machine to complete the finished packaging.

7. Advantages of this product: full automation of complete equipment, greatly save human capital; equipment has heating device for easy saponification reaction of raw materials; pipeline transportation for easy operation.

8. This product can be customized according to the actual needs of customers, including the container model and size, etc.

Soap manufacturing process

raw material → Mixed mix → make with extra care → grind

→ regrind → raw material cooling → stripping and slicing

→ adjust the soap block → put a seal on → end product → packing

Soap making

1. Principle

The ats and sodium hydroxide are co-boiled and hydrolyzed into advanced sodium fatty acid sodium and glycerin, the former is processed as soap.

2. Supplies

150 and 300 mL beaker each one, glass rod, alcohol lamp, asbestos net, tripod, lard (or other animal fat or oil), NaOH, 95% alcohol, saturated salt water.

3. Operation

(1) In a 150 mL beaker, fill with 6g of lard and 5 mL of 95% alcohol, then add 10 mL of a 40% NaOH solution. Stir with glass rod to dissolve (if necessary, heat).

(2) Place the beaker on an asbestos net (or water bath), heat it over low heat, and stir with glass. During the heating process, if the alcohol and water are evaporated in the Evaporator, it should be replenished at any time to maintain the original volume. For this purpose, 20 mL of a mixture (1 ∶ 1) of alcohol and water can be prepared in advance for addition.

(3) After heating for about 20min, the saponification reaction was almost complete. If the test is necessary, take out several drops of the sample with a glass rod and put them into the test tube, add 5 ~ 6 mL of distilled water to the test tube, and heat the oscillation. When standing, there is oil separation, indicating that saponification is not complete, can be added to continue saponification.

(4) Slowly add 20 mL of hot distilled water to the saponified fully viscous solution and stir to make them other. Then slowly pour the viscous solution into 150 mL of hot saturated table salt solution, and stir while adding. After standing, the soap will salt precipitation to float, to be all the soap precipitation, solidification can be taken out with a glass rod, the soap is made.

4. Explain

(1) The oil is not easy to dissolve in the alkali water. Alcohol is added to increase the solubility of the oil in the alkali liquor and accelerate the speed of the saponification reaction.

(2) If not a water bath, use a small heat.

(3) During the saponification reaction, keep the original volume of the mixture, and do not let the mixture boil dry or splash to the outside of the beaker. Note: Saponification reaction: the hydrolysis reaction of the oil under alkaline conditions.